CHALLENGES AND SOLUTIONS OF WINDING PROCESS IN SPINNING
Abstract
The winding process is a vital stage in textile spinning where spun yarn is transferred onto a bobbin or spool. This process, however, is fraught with technical challenges that can compromise the quality and efficiency of yarn production. Common issues include yarn breakages, tension variations, package deformation, sloughing off, and fringe formation, all of which disrupt production and affect downstream processes. To address these challenges, advancements such as tension control systems, anti-patterning devices, slub catchers, programmable control systems, and automatic doffing have been introduced. These innovations ensure more consistent winding, reduce defects, and improve productivity, thus helping spinning mills maintain high-quality standards while minimizing waste.
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